KLA-Tencor Surfscan 6100 Ultimate – Refurbished Wafer Inspection System with Optional SECS/GEM and 6 Month Warranty

KLA-Tencor Surfscan 6100 Ultimate is our most complete refurbished Surfscan 6100 Wafer Defect Inspection System with ≈ 0.16 µm (160 nm) particle detection at a 95% capture rate on bare silicon, a NEW red 632 nm HeNe laser that matches Surfscan 4500 and 5500 particle data, and brand-new, improved main PC boards with optional SECS/GEM data output for direct reporting to your factory HOST computer. Adds solid state hard drives, cleaned and calibrated optical mirrors, a Windows print server and three full-deposition Wafer Calibration Standards. A 6 month warranty is included; extended warranty available, system installation and onsite calibration are optional. Typical lead time: about 2 months. This system is available in 1st Quarter 2027.

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Description

Tencor Surfscan 6100 Ultimate Refurbished with optional SECS/GEM data output and 6 month warranty

System TypeTencor/KLA-Tencor Surfscan 6100 Ultimate, unpatterned wafer surface inspection system (SSIS), refurbished
Particle Detection≈ 0.16 µm (160 nm) at a 95% capture rate, based on a PSL NIST calibration wafer standard; accuracy within 2% against its NIST-traceable standard
LaserNew red 632 nm HeNe laser; matches Surfscan 4500 and 5500 data
Data OutputOptional SECS/GEM data protocol on brand-new, improved main PC boards
OpticsNormal angle of incidence (90°); optical mirrors cleaned, adjusted and calibrated
DetectorPhoto Multiplier Tube (PMT)
StorageSolid state hard drives
Wafer SizeBare silicon 2–4 inch or 4–8 inch; maximum 200 mm (8 inch)
IncludedWindows print server; 3 full-deposition, Calibration Wafer Standards, 204nm, 500nm, 1019nm, 6 month warranty on parts
Power208 VAC, single-phase, 60 Hz, 17 A
Warranty6 months, extended warranty optional
Lead TimeAbout 2 months, typical, this Surfscan 6100 Ultimate Wafer Defect Inspection System available in 1st Quarter 2027

 

The Surfscan 6100 Ultimate combines everything in the Surfscan 6100 Enhanced with optional SECS/GEM main boards, solid state hard drives, haze measurement down to 0.02 ppm, three included calibration wafers and an included 6-month warranty. It scans bare silicon wafers for particles and surface anomalies, sizes each light point defect (LPD), produces a wafer map and provides haze-related (surface roughness) information for process monitoring and failure analysis. It is not intended for patterned wafers, wafer pieces, quartz masks or glass slides.

Like the Enhanced, the Ultimate replaces the original 30 mW argon laser configuration that had about 204 nm particle detection sensitivity, with a NEW red 632 nm HeNe laser, new main PC boards and a calibrated optical system optimized with 160 nm Particle Defect Detection and Haze measurements. The red laser keeps data correlated with Surfscan 4500 and 5500 tools.

What does SECS/GEM data output add to a Surfscan 6100?

SECS/GEM is the SEMI communication standard that semiconductor factories use to connect process and metrology tools to the factory host system. With SECS/GEM, the host can collect scan results, status and alarms directly from the Surfscan instead of relying on printouts, manual entry or file transfers.

For a particle inspection step, that means LPD counts and haze results can feed statistical process control (SPC) charts automatically, lots can be dispositioned faster, and data-entry errors disappear. SECS/GEM data output is optional on both the 6100 Ultimate and the 6100 Enhanced, and comes installed on the 6220 and 6420 Ultimate.

Ultimate, Enhanced or standard Surfscan 6100?

If you do not need calibrated haze measurement, the Surfscan 6100 Enhanced provides the same laser, boards and calibration wafers. If you need a system quickly, the refurbished Surfscan 6100 Upgraded typically ships in about a week.

FeatureSurfscan 6100 UpgradedSurfscan 6100 EnhancedSurfscan 6100 UltimateSurfscan 6220 UltimateSurfscan 6420 Ultimate
Particle detection on bare silicon≈ 0.204 µm (204 nm) at 95% capture rate≈ 0.16 µm (160 nm) at 95% capture rate≈ 0.16 µm (160 nm) at 95% capture rate≈ 0.12 µm (120 nm) at 95% capture rate≈ 0.100 µm (100 nm) at 95% capture rate
Haze (surface roughness) measurements / resolutionYes, customer calibratesYes, customer calibratesHaze down to 0.02 ppm, resolution @ 0.002 ppmHaze down to 0.02 ppm, resolution @ 0.002 ppmHaze down to 0.02 ppm, resolution @ 0.002 ppm
Laser and scanRed 632 nm HeNe, gas tube laserNew, red 632 nm HeNe, gas tube laserNew, red 632 nm HeNe, gas tube laserNew, blue, solid state 488 nm laserNew, blue, solid state 488 nm laser
Optical detectorPhoto-multiplier tube (PMT)Photo-multiplier tube (PMT)Photo-multiplier tube (PMT)Photo-multiplier tube (PMT)Photo-multiplier tube (PMT)
Incidence angleNormal-incidence illumination for unpatterned silicon wafer defect detection down to 204 nm & haze (surface roughness) measurementsNormal-incidence illumination for unpatterned silicon wafer defect detection down to 160 nm & haze (surface roughness) measurementsNormal-incidence illumination for unpatterned silicon wafer defect detection down to 160 nm & haze (surface roughness) measurementsNormal-incidence illumination for unpatterned silicon wafer defect detection down to 120 nm & haze (surface roughness) measurementsLow-angle (oblique) incidence illumination for unpatterned silicon wafer defect detection down to 100 nm & haze (surface roughness) measurements
Main PC boardsChecked for system operation, engineering updatesBrand-new main PC boards supporting original designBrand-new, improved main PC boards, optional SECS/GEM data outputBrand-new, improved main PC boards, including SECS/GEM data outputBrand-new, improved main PC boards, including SECS/GEM data output
SECS/GEM data outputOptionalOptionalOptionalYes, SECS/GEM data protocol installedYes, SECS/GEM data protocol installed
Hard drivesSolid stateSolid stateSolid stateSolid stateSolid state
Optical mirrors cleaned and adjustedYes, optical system cleaned and adjusted for red 632.8 nm laserYes, optical system cleaned and adjusted for red 632.8 nm laserYes, optical system cleaned and adjusted for red 632.8 nm laserYes, optical system cleaned and adjusted for blue 488 nm laserYes, optical system cleaned and adjusted for blue 488 nm laser
Calibration wafer standardsOptional, 3 full-deposition calibration wafer standards, 220 nm, 500 nm, 1019 nmOptional, 3 full-deposition calibration wafer standards, 204 nm, 500 nm, 1019 nmIncluded, 3 full-deposition calibration wafer standards, 204 nm, 500 nm, 1019 nmIncluded, 4 full-deposition calibration wafer standards, 126 nm, 304 nm, 700 nm, 1019 nmIncluded, 4 full-deposition calibration wafer standards, 100 nm, 304 nm, 700 nm, 1019 nm
Installation and calibrationOptional onsite install, system check and size calibrationOptional onsite install, system check and size calibrationOptional onsite install, system check and size calibrationOptional onsite install, system check and size calibrationOptional onsite install, system check and size calibration
Windows print serverOptionalYesYesYesYes
Warranty6 months optional, travel not included6 months optional, travel not included6 months included; extended optional, travel not included1 year included; extended optional, travel not included1 year included; extended optional, travel not included
AvailabilityJanuary 2027January 20271st Quarter 20271st Quarter 20272nd Quarter 2027

 

 

Extend coverage beyond the included warranty with a Surfscan parts contract, add PSL calibration wafer standards, or browse all Surfscan wafer inspection systems.

FAQs about the Tencor Surfscan 6100 Ultimate Wafer Defect Inspection System

What is the difference between the Ultimate and the Enhanced?

The Ultimate adds brand-new main PC boards with optional SECS/GEM data output, solid state hard drives, haze measurement down to 0.02 ppm, three included calibration wafers and an included 6-month warranty.

What warranty does the Surfscan Ultimate Refurbished include?

6 months. Extended warranty is optional, SECS/Gem Data Output, new improved Main PC Boards and circuit boards; travel is not included.

What is the lead time?

Typically about 2 months.

Can the Ultimate replace a Surfscan 4500 or 5500?

Yes. Its red 632 nm HeNe laser matches 4500 and 5500 particle data.

Additional information

Model

Tencor Surfscan 6100 Ultimate

Detection

≈ 0.16 µm (160 nm) at 95% capture rate

Haze

Down to 0.02 ppm, resolution 0.002 ppm

Laser

New, red 632 nm HeNe, gas tube laser

Incidence angle

Normal incidence

Optical detector

Photo-multiplier tube (PMT)

Main PC boards

Brand-new, improved main PC boards

SECS/GEM data output

Optional

Hard drives

Solid state

Optics

Optical system cleaned and adjusted for red 632.8 nm laser

Wafer sizes

2–4 inch or 4–8 inch, up to 200 mm

Calibration standards

Included: 3 full-deposition wafers, 204 nm, 500 nm, 1019 nm

Installation and calibration

Optional onsite install, system check and size calibration

Windows print server

Yes

Warranty

6 months included; extended optional, travel not included

Typical lead time

About 2 months

Availability

1st Quarter 2027

Condition

Refurbished

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